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209566 Posts in 16675 Topics by 714 Members
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| |-+  SM / Dual / Dirt (Moderators: Mitch, spector, Heimz)
| | |-+  KX500 rebuild		 0 Members and 1 Guest are viewing this topic.
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Author Topic: KX500 rebuild  (Read 1971 times)
Milkjugs
Prairie Pilot
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Name: Jerry Reid
Bike: 2010 Aprilia RSV4 R
Years Riding: 5
Posts: 122





Last Login:Yesterday at 11:55:44 AM


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« Reply #15 on: February 23, 2010, 08:38:31 AM »
That is a very nice compressor it is.

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-2006 CBR1000RR *SOLD*
Akropovic Full System / Marchesini Carbon Fibre Wheels / PCIII.. few other goodies Wink

-2010 Aprilia RSV4 R
Stock
snoopjonnyjon
26 going on 40
Sr. Prairie Pilot
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Name: Jon M
Bike: Buell Cyclone, Triumph Daytona Super III
Years Riding: 17
Posts: 305





Last Login:Yesterday at 05:07:16 PM


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« Reply #16 on: February 23, 2010, 09:53:13 AM »
Not pretty, but those old 2 stage Kellogg compressors are top notch. Good eye!
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snoopjonnyjon
26 going on 40
Sr. Prairie Pilot
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Name: Jon M
Bike: Buell Cyclone, Triumph Daytona Super III
Years Riding: 17
Posts: 305





Last Login:Yesterday at 05:07:16 PM


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« Reply #17 on: February 23, 2010, 06:46:55 PM »
Sand paddle mounted











New front to match.




Repacking the silencer




Forks off for rebuild. I did pull the triple trees and packed the bearings and reinstalled.
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T-bar
SSBA President
Administrator
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Location: Regina

Name: Tom Schutzman
Bike: '07 ZXSVGSXR1000S
Years Riding: 7
Years Racing: 26 and the rats are still winning...
Posts: 1712





Last Login:Yesterday at 10:13:22 PM
« Reply #18 on: February 23, 2010, 09:04:33 PM »
looks good!  I am supremely jealous of your shop too.
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STUPID HURTS
snoopjonnyjon
26 going on 40
Sr. Prairie Pilot
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Name: Jon M
Bike: Buell Cyclone, Triumph Daytona Super III
Years Riding: 17
Posts: 305





Last Login:Yesterday at 05:07:16 PM


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« Reply #19 on: March 02, 2010, 08:15:51 AM »
I'll do the step by step stuff later on, as there were quite a few steps missed here. I have all the pictures, just not the time right now to tell the story. But here are a few complete teaser pics.









I still have a few things left to install, when parts arrive. Fork seals, fork guards, Devol aluminum rad guards, works connection frame guards, reed spacer, v force3 reeds, airbox mudflap, and the wiring for the headlight. It is running and riding again though.


<a href="http://www.youtube.com/v/4qMecD4xvhY&rel=1" target="_blank">http://www.youtube.com/v/4qMecD4xvhY&rel=1</a>
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TGSXR
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Location: Saskatoon

Name: Tyler
Bike: BMW K1200RS
Years Riding: 9
Posts: 1280





Last Login:July 26, 2010, 10:39:48 AM


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« Reply #20 on: March 02, 2010, 02:37:41 PM »
Love that sound!

So why the sand paddle? Hitting up some dunes?
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1998 BMW K1200RS
2005 Suzuki Hayabusa
1986 Suzuki GSX-R 1100Turbo
1967 BSA Thunderbolt 650
snoopjonnyjon
26 going on 40
Sr. Prairie Pilot
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Name: Jon M
Bike: Buell Cyclone, Triumph Daytona Super III
Years Riding: 17
Posts: 305





Last Login:Yesterday at 05:07:16 PM


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« Reply #21 on: March 02, 2010, 02:51:05 PM »
That sand paddle hooks up amazing in loose snow.
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TGSXR
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Location: Saskatoon

Name: Tyler
Bike: BMW K1200RS
Years Riding: 9
Posts: 1280





Last Login:July 26, 2010, 10:39:48 AM


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« Reply #22 on: March 09, 2010, 01:42:30 PM »
Ah, touche, good to know... Cheesy
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1998 BMW K1200RS
2005 Suzuki Hayabusa
1986 Suzuki GSX-R 1100Turbo
1967 BSA Thunderbolt 650
snoopjonnyjon
26 going on 40
Sr. Prairie Pilot
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Name: Jon M
Bike: Buell Cyclone, Triumph Daytona Super III
Years Riding: 17
Posts: 305





Last Login:Yesterday at 05:07:16 PM


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« Reply #23 on: March 22, 2010, 08:08:25 PM »
Looks like my photobucket has exceeded bandwidth, so will be down for a month. Here's a youtube video of starting it up cold. Hadn't been started prior that day... first kick!

<a href="http://www.youtube.com/v/Eh0RYuDuI88&rel=1" target="_blank">http://www.youtube.com/v/Eh0RYuDuI88&rel=1</a>
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snoopjonnyjon
26 going on 40
Sr. Prairie Pilot
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Name: Jon M
Bike: Buell Cyclone, Triumph Daytona Super III
Years Riding: 17
Posts: 305





Last Login:Yesterday at 05:07:16 PM


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« Reply #24 on: April 16, 2010, 09:06:36 AM »
I put a pair of Protaper Pastrana FMX /ATV Race bars on last night, along with a TAG riser, of forgotten height  :?. I haven't ridden yet, but it feels very comfy sitting on the bike. I think it will make a big difference once I get riding. I was able to use all factory cables, hoses, wiring.
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TGSXR
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Location: Saskatoon

Name: Tyler
Bike: BMW K1200RS
Years Riding: 9
Posts: 1280





Last Login:July 26, 2010, 10:39:48 AM


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« Reply #25 on: April 19, 2010, 04:19:04 PM »
Looks good. Those protaper bars are nice. I have a set on my streetfighter project!
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1998 BMW K1200RS
2005 Suzuki Hayabusa
1986 Suzuki GSX-R 1100Turbo
1967 BSA Thunderbolt 650
snoopjonnyjon
26 going on 40
Sr. Prairie Pilot
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Name: Jon M
Bike: Buell Cyclone, Triumph Daytona Super III
Years Riding: 17
Posts: 305





Last Login:Yesterday at 05:07:16 PM


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« Reply #26 on: April 19, 2010, 04:24:14 PM »
For anyone interested to see, I will have this bike and my Can-am at Majestics this weekend.
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Deano
I <3 SUMO
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Location: regina

Name: Dean
Bike: 07 Drz 400sm
Years Riding: 3
Posts: 796





Last Login:Yesterday at 09:18:35 PM
« Reply #27 on: April 19, 2010, 10:18:12 PM »
*drool* i'll be there quite a bit this weekend with my bike also! cant wait to see these bikes!
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Drago
Make it idiot proof, Someone will make a better idiot!
SSBA Advisory Council
Sr. Prairie Pilot
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Location: Regina

Name: Trevor
Bike: 2008 GSXR 750
Years Riding: 4
Posts: 380


He who laughs last thinks slowest!




Last Login:Yesterday at 10:28:39 PM
« Reply #28 on: April 19, 2010, 11:02:10 PM »
Quote from: snoopjonnyjon on April 19, 2010, 04:24:14 PM
For anyone interested to see, I will have this bike and my Can-am at Majestics this weekend.

I am kinda excited to see that bike get pulled off the truck this weekend.
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2008 Suzuki GSXR 750
2008 Suzuki M50 sold
cowboyrt
SSBA Vice President
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Location: Regina, SK

Name: Cody J.
Bike: TL1000R
Years Riding: Always a Rookie
Posts: 2248


keeping it awesome - since 1983




Last Login:Yesterday at 10:00:10 PM
« Reply #29 on: April 24, 2010, 12:47:20 AM »
dude. that bike is sick!

well done!
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'98 TLR 1000
'03 Dodge 4x4
'72 Ford Galaxy 500
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